1. Multilayer-Inserts - Intrinsische Hybridverbunde zur Krafteinleitung in dünnwandige Hochleistungs-CFK-Strukturen

• [1] A. Herwig; J. Serna; L. Groß; C. Schmidt: Entwicklung eines mehrlagigen Inserts für dünnwandige Hochleistungs-CFK- Strukturen. In: Lightweight Design, Verlag Springer Vieweg, February 2016, Volume 9, Issue 1, pp 22-27, DOI: 10.1007/s35725-015-0064-7
• [2] Serna, J., Meiners, D., Herwig, A., Horst, P., Groß, L., Schmidt, C., Denkena, B.: Hybrides Krafteinleitungselement für Hochleistungs-CFK-Strukturen. In: CFK Valley Report 2016.
• [3] Serna, J., Meiners, D.: Obeflächenbehandlung für Aluminium in Hybriden Strukturen unter Berücksichtigung von Haftung und Korrosionsschutz. In: CZM-Berichtsband 2018, Clausthal-Zellerfeld.
• [4] Schmidt, C., Denkena, B., Gross, L. u. Völtzer, K.: Concept for Automated Production of CFRP-metal Hybrid Compounds Integrated in an Automated Fiber Placement Process. Procedia 5CIRP6 62 (2017), S. 56–61
• [5] Herwig, A., Woidt, M., Horst, P., Comparison of One-, Two- and Three-Dimensional Models of a Metallic Insert in a Composite, Key Engg. Materials, Vol. 713, pp. 175-178, 2016
• [6] Schmidt, C., Denkena, B., Völtzer, K., Hocke, T.: Thermal Image-Based Monitoring for the Automated Fiber Placement Process. 10th CIRP Conference on Intelligent Computation in Manufacturing Engineering, CIRP ICME ’16, 2016
• [7] Herwig, A. Pottmeyer, F. Schmidt, C., Weidenmann, K., Horst, P.: Design and mechanical characterisation of a layer wise build AFP insert in comparison to a conventional solution, Special Issue Production Engineering, 2017 (submitted)
• [8] Groß, L. Herwig, A., Berg, D., Schmidt, C., Denkena, B., Meiners, D., Horst, P., Production-based Design of a Hybrid Load Introduction Element for Thin walled CFRP Structures, Special Issue Production Engineering, 2017 (submitted)
• [9] Serna, J. Zinn, C. Scharf, I. Dittes, A. Schwoebel, S-D. Schmidt, C. Meiners, D. Schapper, M. Concepts for interface engineering and characterization in composite hybrid structures, IOP Conference Series: Materials Science and Engineering, Volume 480, conference 1
• [10] Herwig, A., Schmidt, C., Horst P., Investigation of Asymmetrical Fiber Metal Hybrids Used as load Introduction Element for Thin-Walled CFRP Structures, 14th CIRP Conference on Intelligent Computation in Manufacturing Engineering, Gulf of Neaples, Italy, - Procedia CIRP ICME '20
• [11] S. F. Koch, D. Barfuss, M. Bobbert, L. Groß, R. Grützner, M. Riemer, D. Stefaniak, Z. Wang, "Intrinsic Hybrid Composites for Lightweight Structures: New Process Chain Approaches", Advanced Materials Research, Vol. 1140, pp. 239-246, 2016, DOI:10.4028/www.scientific.net/AMR.1140.239
• [12] Zinn, C., Schaper, M., Serna, J., Meiners, D., Wang, Z., Tröster, Pottmeyer, F., Weidenmann, K. A.: Shear Edge Tests: A benchmark in investigating the influence of different surface pre-treatment methods on the shear stress of intrinsically manufactured metal-CFRP hybrids, Angenommen in der Int. J. Automotive Composites, 2016
• [13] Denkena, B., Groß, L., Schmidt, C., Horst, P., Herwig, A., Meiners, D., Serna, J.: Multilayer-Insert für Sandwich-Strukturen

2. Umformend hergestellte intrinsische Hybridverbunde für crashbelastete Strukturbauteile

• [1] H. Wulf, R. Gypstuhl, R. Kießling, J. Ihlemann (2019). Automatic generation of material laws based on rheological models using a genetic algorithm. In: Proceedings in Applied Mathematics and Mechanics 19. S. 1-2.
• [2] R. Kießling und J. Ihlemann (2016). Large strain transversely isotropic viscoplasticity by directly connected rheological elements. In: Proceedings in Applied Mathematics and Mechanics 16. S. 359-360.
• [3] C. Lies, A. Albert, R. Haase, R. Müller und M. Riemer (2016). Metall-Kunststoff-Hybride in einem Hub. Fasizination Hybrider Leichtbau 2016, Beiträge zu gleichnamiger Tagung, ITS Automotive Nord, Braunschweig.
• [4] R. Kießling, R. Landgraf, R. Scherzer und J. Ihlemann (2016) Material modelling based on direct connected rheological elements in nonlinear continuum mechanics. Proceedings of the 22th international symposium on plasticity and its current applications. S. 88-90.
• [5] R. Kießling, R. Landgraf und J. Ihlemann (2015). Direct connection of rheological elements at large strains: Application to multiplicative viscoplasticity. In: Proceedings in Applied Mathematics and Mechanics 15. S. 313-314.
• [6] W.-G. Drossel, M. Riemer, P. Scholz, T. Osiecki, L. Kroll, M. Frankiewicz, W. Skomudekc (2020). Forming induced interface structures for manufacturing hybrid metal composites. CIRP Annals. 69 (1), S. 253-256
• [7] R. Kießling, J. Ihlemann (2020). The dependence of the viscoelastic properties of Polyamide 6 on temperature and moisture content: Experiment and modeling. Materials Today: Proceedings.
• [8] E. Saborowski, R. Kießling, A. Dittes, G. Paczkowski, J. Ihlemann und T. Lampke (2019): "Determination of the interlaminar strength of polymer-metal-hybrids under mixed mode loading using butt-bonded hollow cylinders". In: International Journal of Adhesion and Adhesives. 89, S. 30-39
• [9] M. Riemer, R. Kießling, R. Müller, W.-G. Drossel, D. Landgrebe und J. Ihlemann (2018): Analysis of the behavior of hybrid composites under high dynamic loading considering the manufacturing history. In: IOP Conf. Series: Materials Science and Engineering. 418, S. 1-8
• [10] M. Pouya, S. Balasubramaniam, S. Sharafiev, M. F.-X. Wagner (2018). Dynamic behavior of geometrically complex hybrid composite samples in a Split-Hopkinson Pressure Bar system. In: IOP Conference Series: Materials Science and Engineering 373.
• [11] R. Kießling, J. Ihlemann, M. Riemer, W.-G. Drossel, A. Dittes, I. Scharf, T. Lampke, S. Sharafiev, M. Pouya und M. F.-X. Wagner (2018). A process and load adjusted coating system for metallic inserts in hybrid composites. In: Production Engineering. 12 (2). S. 249–257
• [12] L. Kanzenbach, R. Kießling, M. Stockmann, J. Ihlemann (2017). Development of a compression chamber for the determination of the bulk modulus. In: Materials Today: Proceedings. 4. S. 5839-5842
• [13] R. Kießling, J. Ihlemann, M. Riemer, W.-G. Drossel, I. Scharf, T. Lampke, S. Sharafiev, M. Pouya und M. F.-X. Wagner (2017). The interface of an intrinsic hybrid composite - development, production and characterisation. In: Procedia CIRP 66. S. 289-293
• [14] R. Kießling, J. Ihlemann, M. Riemer und W.-G. Drossel (2016). Production and modelling of an intrinsic hybrid metal composite for automotive parts. In: International Journal of Automotive Composites. 2 (3/4). S. 209-228
• [15] R. Kießling, J. Ihlemann, M. Riemer, W.-G. Drossel, I. Scharf, T. Lampke, S. Sharafiev, M. Pouya und M. F.-X. Wagner (2016). On the development of an intrinsic hybrid composite. In: IOP Conference Series: Materials Science and Engineering 118.
• [16] R. Kießling, R. Landgraf, R. Scherzer und J. Ihlemann (2016). Introducing the concept of directly connected rheological elements by reviewing rheological models at large strains. In: International Journal of Solids and Structures, doi: 10.1016/j.ijsolstr.2016.04.023.
• [17] R. Haase, R. Müller, D. Landgrebe, P. Scholz und M. Riemer (2015). Process design for hybrid sheet metal components. In: Acta Metallurgica Sinica (English Letters) 28(12). S. 1518-1524.
• [18] R. Kießling. Modellierung des mechanischen Verhaltens der Komponenten eines intrinsischen Hybridverbundes. Dissertation. Technische Universität Chemnitz, 2020, URL: https://nbn-resolving.org/urn:nbn:de:bsz:ch1-qucosa2-370147.
• [19] J. Serna, C. Zinn, I. Scharf, A. Dittes, S.-D. Schwoebel, C. Schmidt, D. Meiners, M. Schaper, T. Lampke, "Concepts for interface engineering and characterization in composite hybrid structures", IOP Conference Series: Materials Science and Engineering, Vol. 480, 2019, DOI: 10.1088/1757-899X/480/1/012014
• [20] R. Kießling, J. Ihlemann, M. Pohl, M. Stommel, C. Dammann, R. Mahnken, M. Bobbert, G. Meschut, F. Hirsch, M. Kästner, "On the Design, Characterization and Simulation of Hybrid Metal-Composite Interfaces", Applied Composite Materials, Vol. 24, pp. 251-269, 2017, DOI: 10.1007/s10443-016-9526-z
• [21] S. F. Koch, D. Barfuss, M. Bobbert, L. Groß, R. Grützner, M. Riemer, D. Stefaniak, Z. Wang, "Intrinsic Hybrid Composites for Lightweight Structures: New Process Chain Approaches", Advanced Materials Research, Vol. 1140, pp. 239-246, 2016, DOI:10.4028/www.scientific.net/AMR.1140.239
• [22] Z. Wang, M. Riemer, S. F. Koch, D. Barfuss, R. Grützner, F. Augenthaler, J. Schwennen, "Intrinsic Hybrid Composites for Lightweight Structures: Tooling Technologies", Advanced Materials Research, Vol. 1140, pp. 247-254, 2016, DOI:10.4028/www.scientific.net/AMR.1140.247
• [23] R. Kießling, F. Hirsch, C. Dammann, M. Bobbert, M. Pohl, M. Kästner (2016), "Hybrid Metal-Composite Interfaces: Aspects of Design, Characterisation, and Simulation", Advanced Materials Research, Vol. 1140, pp. 255-263, 2016, DOI:10.4028/www.scientific.net/AMR.1140.255
• [24] [DE102014001024 A1] Drossel, W.-G.; Müller, R.; Riemer, M.; Fraunhofer Gesellschaft zur Forschung der angewandten Forschung e.V.. Verfahren zur Herstellung eines Verbundbauteils sowie Verbundbauteil. Offenlegungsschrift DE102014001024 A1. 2015.

3. Grundlagenuntersuchungen intrinsisch gefertigter FVK-/Metall-Verbunde - vom eingebetteten Insert zur lasttragenden Hybridstruktur

• [1] Wilkening, J.; Pottmeyer, F.; Weidenmann, K.: Research of the interfering effect of metal inserts in fiber reinforced plastics manufactured by the RTM process, European Conference on Composite Materials ECCM17, Munich, 26.-30.06.2016
• [2] Pottmeyer, F.; Muth, M.; Weidenmann, K.: Damage Behavior of Inserts embedded in Carbon Fiber Reinforced Plastics under near-service Loads, SAMPE Europe Conference 2017, Stuttgart, 15.-16.11.2017
• [3] Gebhardt, J.; Pottmeyer, F.; Fleischer, J.; Weidenmann, K.: Characterization of metal inserts embedded in carbon fiber reinforced Plastics, Materials Science Forum 825-826, S. 506-513, 2015
• [4] Magagnato, D.; Seuffert, J.; Bernath, A.; Kärger, L.; Henning, F.: Experimental and numerical study of the influence of integrated load transmission elements on filling behavior in resin transfer molding, Composite Structures, 2018, https://doi.org/10.1016/j.compstruct.2018.05.021.
• [5] Pottmeyer, F.; Bittner, J.; Weidenmann, K.A.: Insitu-CT damage analysis of metal inserts embedded in carbon fiber reinforced plastics, Experimental Mechanics, 2017 (doi: 10.1007/s11340-017-0312-0)
• [6] Bernath, A.; Kärger, L.; Henning, F.: Accurate Cure Modeling for Isothermal Processing of Fast Curing Epoxy Resins, Polymers 8 (11), 390, 2016 (doi:10.3390/polym8110390)
• [7] Pottmeyer, F.; Merzkirch, M.; Schlegel, O.; Weidenmann, K.A.: Investigation of the damage evolution of metal inserts embedded in CFRP by means of computed tomography and acoustic emission, Journal of Materials Science & Engineering Technology, 2018 (accepted).
• [8] Seuffert, J.; Kärger, L.; Henning, F.: Simulation of the Influence of Embedded Inserts on the RTM Filling Behavior Considering Local Fiber Structure, 21st Symposium on Composites, 2017 Bremen.
• [9] Gebhardt, J.; Schwennen, J.; Lorenz, F.; Fleischer, J.: Structure optimisation of metallic load introduction elements embedded in CFRP, Production Engineering, Bd. 12, Nr. 2, S. 131–140. https://doi.org/10.1007/s11740-018-0820-5, 2018
• [10] Muth, M.; Schwennen, J.; Bernath, A.; Seuffert, J.; Weidenmann, K.A.; Fleischer, J.; Henning, F.: Numerical and experimental investigation of manufacturing and performance of metal inserts embedded in CFRP, Special Issue Production Engineering, 2017
• [11] Bernath, A.; Groh, F.; Exner, W.; Hühne, C.; Henning, F.: Experimental and numerical study of the spring-in of angled brackets manufactured using different resins and fiber textiles, Journal of Composite Materials, 2019 (DOI: 10.1177/0021998319855423)
• [12] Muth, M., Pottmeyer, F., & Weidenmann, K. A. (2020). Failure behaviour of metal inserts embedded in CFRP subsequent to thermal, mechanical and cyclic pre-damage. Composite Structures, 111877, 2020
• [13] Seuffert, J.; Kärger, L.; Henning, F.: Simulating Mold Filling in Compression Resin Transfer Molding (CRTM) Using a Three-Dimensional Finite-Volume Formulation. Journal of Composites Science, 2 (2), 23, 2018 (DOI: 10.3390/jcs2020023)
• [14] Gebhardt, J.: Strukturoptimierung von in FVK eingebetteten metallischen Lasteinleitungselementen, Dissertation, KIT, Shaker, Aachen. ISBN: 978-3-8440-4680-9, 2016
• [15] Magagnato, D.: Charakterisierung und Simulation der Formfüllung beim Resin Transfer Molding unter Berücksichtigung der lokalen Faserstruktur, Dissertation, KIT, 2016
• [16] Pottmeyer, F.: Schädigungsverhalten von in CFK-Laminaten eingebetteten Inserts unter bauteilnahen Beanspruchungen, Dissertation, KIT Scientific Publishing, Karlsruhe, ISBN: 978-3-7315-0719-2, 2017
• [17] Bernath, A.: Numerical prediction of curing and process-induced distortion of composite structures, Dissertation, KIT Karlsruhe, 2019
• [18] Wang, Z.; Riemer, M.; Koch, S.F.; Barfuss, D.; Grützner, R.; Augenthaler, F.; Schwennen, J.: Intrinsic Hybrid Composites for Lightweight Structures: Tooling Technologies, Advanced Materials Research, Vol. 1140, S. 247-254, 2016
• [19] Zinn, C.; Schaper, M.; Serna, J.; Meiners, D.; Wang, Z.; Tröster, T.; Pottmeyer, F.; Weidenmann, K.A.: Shear Edge Tests: A benchmark in investigating the influence of different surface pre-treatment methods on the shear stress of metal-CFRP hybrids manufactured by RTM process, Journal of Automotive Composites 2 (3/4), 2016 (10.1504/IJAUTOC.2016.10005303).
• [20] Serna, J.; Meiners, D.; Schmidt, C.; Zinn, C.; Schaper, M.; Pottmeyer, F.; Weidenmann, K.A.; Lampke, T.; Scharf, I.; Wagner, M.F.X.; Sharafiev, S.; Schwarz, M.; Summa, J.; Hermmann, H.G.: Concepts for Interface Engineering and Characterization in Composite Hybrid Structures, Journal of Production Engineering, 2016 (submitted).
• [21] Herwig, A.; Horst, P.; Schmidt, C.; Pottmeyer, F.; Weidenmann, K. A.: Desing and mechanical characterisation of a layer wise build AFP insert in comparison to a conventional solution, Special Issue Production Engineering, 2017 (submitted)

4. Modell- und Verfahrensentwicklung zur Herstellung hybrider Profile mittels Schleuderverfahren

• [1] Koch, S.-F.; Dackweiler, M.; Pottmeyer, F.; Fleischer, J.: Intrinsische Hybridisierung im Schleuderverfahren, in: Lightweight Design, Jahrgang 2015, Heft/Band 04, Verlag Springer Vieweg, Wiesenbaden, S. 12-18.
• [2] Fleischer, J.; Koch, S.-F.; Coutandin, S.: Manufacturing of polygon fiber reinforced plastic profiles by rotational molding an intrinsic hybridization, Prod. Eng. Res. Devel., 2015, DOI 10.1007/s11740-015-0620-0.
• [3] Fleischer, J.; Koch, S.-F.; Ruhland, P (2016): Rotational molding of fiber reinforced plastics with elastic composite core, CIRP COMA 2016: International Conference on Competitive Manufacturing, 27.-29. January 2016, Stellenbosch, South Africa, Proceedings, Resource Efficiency for Global Competitiveness, pp. 181-186
• [4] Nieschlag, J.; Ruhland, P.; Daubner S.; Koch, S.-F.; Fleischer, J.(2017) FE optimisation for rotational moulding with a core to manufacture intrinsic hybrid CFRP metal pipes
• [5] Nieschlag, J., Ruhland, P., Coutandin, S., & Fleischer, J. (2019). Rotational Molding for the Production of Hybrid FRP Metal Tension and Compression Rods with Form Fit. In Production at the leading edge of technology (pp. 131-138). Springer Vieweg, Berlin, Heidelberg.
• [6] Ruhland, P.,Berger, M.; Coutandin, S.; Fleischer, J.(2019). Production of Hybrid Tubular Metal-Fiber-Preforms: Material Characterization of Braided Hoses with a Binder. Conference on Composite Material Parts Manufacturing, Sheffiled.
• [7] Nieschlag, J.; Coutandin, S. & Fleischer, J. (2020). Production and Tensile Testing of Rotationally Molded Hybrid Composite Tie Rods “, SAMPE 2020 (accepted)
• [8] Ruhland, P.; Nieschlag, J.; Coutandin, S.; Fleischer, J.(2020). Wirtschaftliche Herstellung von Leichtbau-Komponenten mittels intrinsischer Hybridisierung - Hybrides Rotational-Moulding-Verfahren, wt Werkstattstechnik online, volume 9/2020 (accepted)
• [9] Ruhland, P.; Li, Y.; Coutandin, S.; Fleischer, J.(2020). Production of Hybrid Tubular Metal-Fibre Preforms: Development of a Digital Twin for the Draping Process, 14th CIRP Conference on Intelligent Computation in Manufacturing Engineering, Naples, Italy, Procedia CIRP (accepted)
• [10] S.F. Koch: Fügen von Metall-Faserverbund-Hybridwellen im Schleuderverfahren-Ein Beitrag zur fertigungsgerechten intrinsischen Hybridisierung, Karlsruher Institut für Technologie (KIT), 2017
• [11] S. F. Koch, D. Barfuss, M. Bobbert, L. Groß, R. Grützner, M. Riemer, D. Stefaniak, Z. Wang, "Intrinsic Hybrid Composites for Lightweight Structures: New Process Chain Approaches", Advanced Materials Research, Vol. 1140, pp. 239-246, 2016, DOI:10.4028/www.scientific.net/AMR.1140.239
• [12] Z. Wang, M. Riemer, S. F. Koch, D. Barfuss, R. Grützner, F. Augenthaler, J. Schwennen, "Intrinsic Hybrid Composites for Lightweight Structures: Tooling Technologies", Advanced Materials Research, Vol. 1140, pp. 247-254, 2016, DOI:10.4028/www.scientific.net/AMR.1140.247

5. Erarbeitung der theoretischen und technologischen Grundlagen für intrinsische Thermoplastverbund-Metall-Hohlstrukturen mit beanspruchungsgerecht ausgeführtem skalenübergreifendem Formschluss

• [1] Barfuss, D., Grützner, R.: Für die Großserie, Konstruktion, Ausgabe März|2016, Springer VDI Verlag
• [2] Barfuss, D., Grützner, R.: Hybride Verbindungen aus Faser-Thermoplast und Metall für die Großserie, Carbon Composites Magazin, Ausgabe 1|2016, ISSN 2366-8024
• [3] F. Hirsch, M. Kästner: „Modelling and simulation of failure in rough multimaterial interfaces“, Proceedings in Applied Mathematics and Mechanics 16.
• [4] * Barfuss, D., Garthaus, C., Gude, M.: Advanced waviness modelling of thermoplastic tape braids, proceedings ICCM20, Copenhagen 19-24th July 2015
• [5] F. Hirsch, M. Kästner: „Multiscale modelling and simulation of failure in metal-composite interfaces“, Proceedings ECCM17, Munich 26-30th June 2016
• [6] Barfuss, D., Grützner, R., Garthaus, C., Gude, M.: Design and intrinsic manufacturing of positive locking fibre thermoplastic-metal hollow structures, proceedings ECCM17, Munich 26-30th June 2016
• [7] F. Hirsch, M. Kästner: „Numerical study of adhesive and cohesive failure of structured interfaces“, Proceedings in Applied Mathematics and Mechanics 17.
• [8] Würfel, V., Barfuss, D., Grützner, R. et al.: Design and intrinsic processing of a hybrid CFR-TP contour joint with a multi-scale structured load introduction element, proceedings Hybrid 2018, Bremen 18-19th April 2018
• [9] F. Hirsch, M. Kästner: Damage evolution in fiber reinforced polymer‐metal joints – modeling and simulation, Proceedings in Applied Mathematics and Mechanics 18
• [10] F. Hirsch, M. Kästner: Damage Mechanism and Effective Properties of Multi-Material Boundary Layers, Proceedings ECCM18, Athens, 2018
• [11] Würfel, V., Barfuss, D., Grützner, R. et al.: Hybrid Fibre Reinforced Thermoplastic Hollow Structures with a Multi-Scale Structured Metal Load Introduction Element, proceedings Hybrid 2020, Web-Conference 28-29th April 2020
• [12] F. Hirsch, E. Natkowski, M. Kästner: Micromechanical analysis of failure in fiber reinforced polymer-metal structures, Proceedings in Applied Mathematics and Mechanics 20 (submitted)
• [13] Barfuss, Grützner, Garthaus, Gude, Müller, Langrebe, Intrinsic production of hollow fibrereinforced-thermoplastic-metal structures, AIP conference proceedings, Nantes 27-29th April 2016
• [14] Landgrebe, D.; Müller, R.; Haase, R.; Scholz, P.; Riemer, M.; Albert, A.; Grützner, R.; Schieck, F.: Efficient manufacturing methods for hybrid metal-polymer components. ASME 2016 International Mechanical Engineering Congress & Exposition (IMECE), November 11-17, 2016, Phoenix Arizona, United States.
• [15] Barfuss, D.; Garthaus, C.; Gude, M.; Grützner, R.: Design of multi-scale structured AL-CF/PA6 contour joint, Int. Journal of automotive composites, special issue “Fibre-Composite-based Multi-Material and Hybrid Systems for structural Applications”, 2017
• [16] Hirsch, F.; Kästner, M.: Microscale simulation of failure in rough interfaces, Engineering Fracture Mechanics 178, 416-432, 2017
• [17] Barfuss, D., Würfel, V., Grützner, R. et al: Integral blow moulding for cycle time reduction of CFR-TP aluminium contour joint processing, proceedings ESAFORM 2018, 23rd-25th April 2018
• [18] Barfuss, D., Grützner, R., Hirsch, F. et al: Multi-scale structuring for thermoplastic-metal contour joints of hollow profiles, Prod. Eng. Res. Devel. (2018) 12: 229. https://doi.org/10.1007/s11740-018-0800-9
• [19] F. Hirsch, E. Natkowski, M. Kästner: Modeling and simulation of interface failure in metal-composite hybrids (in preparation)
• [20] Grützner, R., Würfel, V., Müller, R., Gude, M. (2020): COMBINED EXTERNAL AND INTERNAL HYDROFORMING PROCESS FOR ALUMINIUM LOAD INTRODUCTION ELEMENTS IN INTRINSIC HYBRID CFRP CONTOUR JOINTS. In: Dröder K., Vietor T. (eds) Future Production of Hybrid Structures. Springer Vieweg, Berlin, Heidelberg
• [21] R. Kießling, F. Hirsch, C. Dammann, M. Bobbert, M. Pohl, M. Kästner, "Hybrid Metal-Composite Interfaces: Aspects of Design, Characterisation, and Simulation", Advanced Materials Research, Vol. 1140, pp. 255-263, 2016, DOI:10.4028/www.scientific.net/AMR.1140.255
• [22] S. F. Koch, D. Barfuss, M. Bobbert, L. Groß, R. Grützner, M. Riemer, D. Stefaniak, Z. Wang, "Intrinsic Hybrid Composites for Lightweight Structures: New Process Chain Approaches", Advanced Materials Research, Vol. 1140, pp. 239-246, 2016, DOI:10.4028/www.scientific.net/AMR.1140.239
• [23] Z. Wang, M. Riemer, S. F. Koch, D. Barfuss, R. Grützner, F. Augenthaler, J. Schwennen, "Intrinsic Hybrid Composites for Lightweight Structures: Tooling Technologies", Advanced Materials Research, Vol. 1140, pp. 247-254, 2016, DOI:10.4028/www.scientific.net/AMR.1140.247
• [24] Gude, M.; Hufenbach, W.; Maaß. J.; Mauermann, R.; Grützner, R.: Verfahren und Vorrichtung zur Herstellung mehrskalig oberflächenstrukturierter Hohlprofile mittels mediengestützten Umformens, Deutsches Patentamt, DE102014000944 B3

6. Einfluss, Detektion und Vorhersage von Defekten in großserientauglichen Hybridverbunden für Metall/CFK-Leichtbautragstrukturen

• [1] Brabandt, D.; Baumann, F.; Berger, D.; Lanza, G.; Summa, J.; Schwarz, M.; Herrmann, H-G; Pohl, M; Stommel, M.: Großserientaugliche Verbindungselemente für den hybriden Leichtbau. in: lightweight design, Jahrgang 8. Jahrgang, Heft/Band Ausgabe 2/2015, Springer Verlag; Springer Fachmedien Wiesbaden GmbH, Wiesbaden, S. 48-53, Erscheinungsjahr: 2015
• [2] Daniel Brabandt, Sören Hettich, Gisela Lanza, Messtechnik für die Qualitätssicherung von Carbonfaser-Preforms, lightweight design Ausgabe 6/2015
• [3] Dietrich Berger, Gisela Lanza, Qualitätssicherung im Leichtbau - Weiterentwicklung und Bewertung prozessintegrierter Messtechnik zur Prüfung hybrider Verbundbauteile, Zeitschrift für wirtschaftlichen Fabrikbetrieb, 4/2016, pp. 178-182
• [4] Michael Schwarz, Jannik Summa, Hans-Georg Herrmann, Charakterisierung von produktionsinduzierten Defekten in Aluminium CFK Hybriden mittels zerstörungsfreier Prüfverfahren, Proceedings Euro Hybrid Materials and Structures, pp. 207-210, Kaiserslautern, April 2016
• [5] Jannik Summa, Michael Schwarz, Simon Bernarding, Hans-Georg Herrmann, Thermografieunterstützte Charakterisierung von produktionsinduzierten Defekten in CFK und deren Einfluss auf das mechanische Verhalten unter quasi-statischer und zyklisch-dynamischer Zugbelastung, Proceedings Euro Hybrid Materials and Structures, pp. 201-206, Kaiserslautern, April 2016
• [6] F. Günther, M. Pohl, M. Stommel, V. Kretzschmar, G. Scheuermann, Optimierung der formschlüssigen Verbindung zwischen CFK- und Thermoplast im CFK-Metall-Hybrid, Proceedings of the 3th International Conference - Hybrid – Materials and Structures – pp. 254-260, Bremen, 2018
• [7] Fabian Günther, Vanessa Kretzschmar, Gerik Scheuermann, Markus Stommel, Interlocking Interface Design in Metal-CFRP Joints using a Monte-Carlo Simulation Approach, 22nd International Conference on Composite Materials (ICCM), Melbourne (AUS), (2019)
• [8] Daniel Brabandt; Gisela Lanza: Data Processing for an Inline-Measurement of Preforms in the CFRP-Production; 9th CIRP Conference on Intelligent Computation in Manufactur-ing Engineering, CIRP ICME 2014
• [9] Michael Schwarz, Jannik Summa, Steven Quirin, Hans-Georg Herrmann, New Approaches in Nondestructive Characterisation of Defects in Metal-CFRP Hybrids, Materials Science Forum Vols 825-826 (2015), pp. 976-982
• [10] Dietrich Berger, Gisela Lanza, Jannik Summa, Michael Schwarz, Hans-Georg Herrmann, Conception of an Eddy Current In-Process Quality Control for the Production of Carbon Fibre Reinforced Components in the RTM Process Chain, CIRP ICME '16
• [11] Markus Pohl, Markus Stommel, Designing a metal-CFRP-hybrid by using a structured polymeric component on the interface, Proceeding of the 17th European Conference on Composite Materials (ECCM), pp. 4025-4030, 2016
• [12] Hans-Georg Herrmann, Michael Schwarz, Jannik Summa, New Approaches in Nondestructive Characterisation of the Interface in Metal - CFRP Hybrid Structures, Proceedings 19th World Conference of Non-Destructive Testing 2016, WCNDT München
• [13] Michael Schwarz, Jannik Summa, Hans-Georg Herrmann, Characterising Metal - CFRP Hybrid Structures by Nondestrucitve Testing Methods, Proceedings 5th International Conference on Integrity, Reliability & Failure 2016, IRF Porto
• [14] Jannik Summa, Michael Schwarz, Hans-Georg Herrmann, Evaluating the Severity of Defects in a metal to CFRP hybrid-joint with in situ passive thermography damage monitoring, Proceedings 5th International Conference on Integrity, Reliability & Failure 2016, IRF Porto
• [15] Dietrich Berger, Daniel Brabandt, Tim Hornung, Can Bakir, Gisela Lanza, Jannik Summa, Michael Schwarz, Hans-Georg Herrmann, Markus Pohl, Markus Stommel, Effects of defects in series production of hybrid CFRP lightweight components - detection and evaluation of quality critical characteristics, Measurement Journal, Measurement 95 (2017) 389-394
• [16] Markus Pohl, Markus Stommel, Dietrich Berger, Florian Baumann, Gisela Lanza, Jannik Summa, Michael Schwarz, Hans-Georg Herrmann, Ganzheitliche Entwicklungsstrukturen am Beispiel intrinsischer Hybridverbunde im Leichtbau - Entwicklung, Produktion, Schadenscharakterisierung, Werkstatt Technik Online 7/8 (2017) 546-550
• [17] Dietrich Berger, Marielouise Zaiß, Alexandra Krämer, Benjamin Häfner, Daniel Brabandt, Gisela Lanza, Bewertung von Messsystemen für den Leichtbau – Untersuchung verschiedener Messsysteme für faserverstärkte Kunststoffe, Werkstatt Technik Online (accepted)
• [18] Hans-Georg Herrmann, Michael Schwarz, Jannik Summa, Felix Grossmann, Non-destructive Testing for Evaluation of Defects and Interfaces in Metal-Carbon Fiber Reinforced Polymer-Hybrids, Proceedings 19th International Conference on Smart Material Systems 2017, ICSMS Boston
• [19] Dietrich Berger, Marielouise Zaiß, Gisela Lanza, Jannik Summa, Michael Schwarz, Hans-Georg Herrmann, Markus Pohl, Fabian Günther, Markus Stommel, Predictive quality control of hybrid metal-CFRP components using information fusion, Production Engineering 12 (2018) 161-172
• [20] Markus Pohl, Markus Stommel, "Intrinsic CFRP-metal-hybrids with rubber interface for the improvement of the damping behaviour", Production Engineering 12 (2018), DOI: 10.1007/s11740-018-0792-5
• [21] Jannik Summa, Michael Becker, Felix Grossmann, Markus Pohl, Markus Stommel, Hans-Georg Herrmann, Fracture analysis of a metal to CFRP hybrid with thermoplastic interlayers for interfacial stress relaxation using in situ thermography, Composite Structures 193 (2018) 19-28
• [22] Michael Schwarz, Mathias Schwarz, Simon Herter, Hans-Georg Herrmann, Nondestructive Testing of a Complex Aluminium-CFRP Hybrid Structure with EMAT and Thermography, Journal of Nondestructive Evaluation (2019) 38:35, DOI: 10.1007/s10921-019-0578-5
• [23] Vanessa Kretzschmar, Fabian Günther, Markus Stommel, Gerik Scheuermann, Tensor Spines - A Hyperstreamlines Variant Suitable for Indefinite Symmetric Second-Order Tensors, IEEE Pacific Visualization Symposium (PacificVis), 05/2020, Tianjin, China, 2020, DOI: 10.1109/PacificVis48177.2020.1008
• [24] Vanessa Kretzschmar, Christina Gillmann, Fabian Günther, Markus Stommel, Gerik Scheuermann, Visualization Framework for Assisting Interface Optimization of Hybrid Component Design, Vision, Modeling, and Visualization (VMV), 2020, Tübingen, Germany
• [25] Günther F., Ewens J., Stommel M. Potential of Mesoscale Structural Elements in the Interface of Hybrid CFRP-Metal-Parts on the Load Transfer. In: Hopmann C., Dahlmann R. (eds) Advances in Polymer Processing 2020. Springer Vieweg, Berlin, Heidelberg. https://doi.org/10.1007/978-3-662-60809-8_1
• [26] Bretz, L., Günther, F., Jost, H. , Schwarz, M., Kretzschmar, V. , Pohl, M., Weiser, L., Häfner, B., Summa, J., Herrmann, H.-G., Stommel, M. Lanza, G. Design and quality assurance of intrinsic hybrid metal-CFRP lightweight structures. 4th International Conference Hybrid Materials and Structures 2020, Web-Conference, Karlsruhe , Germany, 144-156 (2020)
• [27] Bretz, L., Gärtner A., Häfner, B., Lanza, G. FIBER ORIENTATION EVALUATION OF INTRINSICALLY MANUFACTURED METAL-CFRP HYBRID STRUCTURES BY DATA FUSION OF PULSED PHASE THERMOGRAPHY AND LASER LIGHT SECTION, Future Production of Hybrid Structures 2020, Web-Conference, Wolfsburg, Germany (2020)
• [28] Fabian Günther, Markus Stommel, Mesoscale Surface Structures in CFRP-METAL-Hybrid Joints - Aspects of Design and Manufacturing, Future Production of Hybrid Structures 2020, Web-Conference, Wolfsburg, Germany (2020)
• [29] Jannik Summa, In situ Thermographie zur Prognose des Ermüdungs-Risswachstums in intrinsischen Al-CFK Hybridbauteilen unter zugschwellender Ermüdung im High-Cycle Regime, Dissertation, Universität des Saarlandes, doi:10.22028/D291-27981
• [30] Michael Schwarz, Multimodale zerstörungsfreie Charakterisierung der Grenzflächen von Metall-CFK-Hybridstrukturen, Dissertation, Universität des Saarlandes, doi:10.22028/D291-29219
• [31] R. Kießling, F. Hirsch, C. Dammann, M. Bobbert, M. Pohl, M. Kästner, "Hybrid Metal-Composite Interfaces: Aspects of Design, Characterisation, and Simulation", Advanced Materials Research, Vol. 1140, pp. 255-263, 2016, DOI:10.4028/www.scientific.net/AMR.1140.255
• [32] Serna, J.; Meiners, D.; Schmidt, C.; Zinn, C.; Schaper, M.; Pottmeyer, F.; Weidenmann, K. A.; Lampke, T.; Scharf, I.; Wagner, M.F.X.; Sharafiev, S.; Schwarz, M.; Summa, J.; Hermmann, H. G.: Concepts for Interface Engineering and Characterization in Composite Hybrid Structures, Journal of Production Engineering, 2016 (submitted).
• [33] R. Kießling, J. Ihlemann, M. Pohl, M. Stommel, C. Damman, R. Mahnken, M. Bobbert, G. Meschut, F. Hirsch, M. Kästner, "On the Design, Characterization and Simulation of Hybrid Metal-Composite Interfaces", Applied Composite Materials, Volume 24, pp 251-269, 2017, DOI:10.1007/s10443-016-9526-z

7. Intrinsische Herstellung hybrider Strukturkomponenten in einem modifizierten RTM-Prozess

• [1] C. Dammann, R. Mahnken: "Mesoscopic modelling of the RTM process for homogenization" in: Coupled Problems in Science and Engineering VI, B. Schrefler, E. Onate, M. Papadrakakis, S.713-724. 2015
• [2] C. Dammann, R. Mahnken: "Effective meso and macro properties for fibre-reinforced-polymer curing coupled to visco-elasticity" in: European Congress on Computational Methods in Applied Sciences and Engineering VII, M. Papadrakakis, V. Papadopoulos, V. Plevris, 2016.
• [3] M. Bobbert, C. Dammann, Z. Wang , C. Zinn, R. Mahnken, G. Meschut, M. Schaper, T. Tröster: "Intrinsiche Herstellung hybrider Strukturkomponenten in einen modifizierte RTM-Prozess" in: Faszination hybrider Leichtbau 2016 - Beiträge zur gleichnamigen Tagung, ITS Automotive nord e.V.(Hrsg.), ISBN: 978-937655-40-6, 2016.
• [4] C. Dammann, R. Mahnken: "Determination of effective properties for CFRP curing coupled to viscoleasticity based on a three-scale framework" Proc. Appl. Math. Mech. Vol. 16, p. 517 – 518, 2016.
• [5] T. Tröster, C. Reuter, Z. Wang: "Crashworthiness of hybrid metal / fiber reinforced plastic structures", 5th International Conference of Integrity - Reliability - Failure, Porto, July 2016.
• [6] C. Dammann, R. Mahnken: "Effective meso properties for fibre reinforced polymer curing" Proceedings of the 7th GACM Colloquium on Computational Mechanics, 2017.
• [7] C. Zinn, Z. Wang, T. Troester, M. Schaper: "Forming and corrosion stability of a laser pre-treated metal surface - influence on the properties of metal-CFRP hybrid structures made by VARTM", Proceedings, 3. Internationale Konferenz Hybrid Materials and Structures, 18. April 2018 Bremen.
• [8] Lenz, P.; Mahnken, R.: „Damage simulation of fiber reinforced composites using mean-field homogenization methods “. Proceedings in Applied Mathematics and Mechanics, Vol. 19, 2019
• [9] C. Dammann, R. Mahnken, P. Lenz: "Effective meso properties for fibre reinforced polymer curing", International Journal of Solids and Structures, Vol. 100-101, pp. 341-355, 2016, DOI 10.1016/j.ijsolstr.2016.09.003
• [10] C. Dammann, R. Mahnken: "A three-scale framework for fibre-reinforced-polymer curing Part II: Mesoscopic modeling and macroscopic effective properties", International Journal of Solids and Structures, Vol. 100-101, pp. 356-375,DOI 10.1016/j.ijsolstr.2016.09.005
• [11] Z. Wang, M. Bobbert, C. Dammann, C. Zinn, C. Lauter, R. Mahnken, G. Meschut, M. Schaper, T. Tröster: "Influences of interface and surface pre-treatment on the mechanical properties of metal-CFRP hybrid structures manufactured by Resin Transfer Moulding", International Journal of Automotive Composite, 2016, accepted.
• [12] Z. Wang, C. Lauter, B. Sanitther, A. Camberg, T. Tröster:"Manufacturing and investigation of steel-CFRP hybrid pillar structures for automotive applications by intrinsic resin transfer moulding technology", International Journal of Automotive Composite, 2016, accepted.
• [13] M. Bobbert, F. Augenthaler, Z. Wang, T. Tröster, G. Meschut:" Novel process approach for in-situ insertion of functional elements in RTM-applications", Journal of Materials Science Research, 2016.
• [14] C. Lauter, B. Sanitther, Z. Wang, T. Tröser: "Optimised thermoset matrix systems for the manufacturing of sheet-metal-FRP-hybrid-structures by an optimised resin transfer moulding process", 17th European Conference on Composite Materials, ECCM17, Munich, 26-30th June 2016, pp. 4104-4115.
• [15] R. Mahnken:, C. Dammann, P.Lenz, "(n)- and (n+1)-layerered composite sphere models for thermo-chemo-mechanical effective properties", Int J Multiscale Com. Eng., pp. 295-322, 2017
• [16] C. Dammann, P. Lenz, R. Mahnken:"Thermo-chemo-mechanical Effective Properties for Homogeneous and Heterogeneous n-Phase Mixtures with Application to Curing", Procedia CIRP, Vol. 66, pp. 51-56, 2017.
• [17] R. Mahnken, P. Lenz, C. Dammann:"A least squares approach for effective shear properties in an n-layered sphere model", Archive of Applied Mechanics, 2018, DOI 10.1007/s00419-018-1431-5.
• [18] C. Zinn, M. Bobbert, C. Dammann, Z. Wang, T. Tröster, R. Mahnken, G. Meschut, M. Schaper: "Shear strength and failure behaviour of laser nano-structured and conventionally pre-treated interfaces in intrinsically manufactured CFRP-steel hybrids", Journal of Composites Part B: Engineering, Composites Part B (2018), doi: 10.1016/j.compositesb.2018.05.030.
• [19] Serna, J.; Zinn, C.; Scharf, I.; Dittes, A.; Schwoebel, S.-D.; Schmidt, C.; Meiners, D.; Schaper, M.; Lampke, T.: Concepts for interface engineering and characterization in composite hybrid structures. IOP Conference Series: Materials Science and Engineering, 2018, Vol. 480, 012014. DOI: 10.1088/1757-899X/480/1/012014.
• [20] Zinn, C.: Laserinduzierte Nanostrukturierung intrinsisch gefertigter Hybridstrukturen: Oberflächenmorphologie, Verbindungs- und Korrosionseigenschaften. Books on Demand, 2019, 180 S. ISBN: 3748158513.
• [21] Dammann, C.: Experimental characterization and constitutive modeling of reinforced thermoplastic and thermosetting polymers. Shaker Verlag, 2019, 226 S. ISBN: 978-3-8440-7068-2.
• [22] R. Kießling, F. Hirsch, C. Dammann, M. Bobbert, M. Pohl, M. Kästner, "Hybrid Metal-Composite Interfaces: Aspects of Design, Characterisation, and Simulation", Advanced Materials Research, Vol. 1140, pp. 255-263, 2016, DOI:10.4028/www.scientific.net/AMR.1140.255
• [23] R. Kießling, J. Ihlemann, M. Pohl, M. Stommel, C. Dammann, R. Mahnken, M. Bobbert, G. Meschut, F. Hirsch, M. Kästner, „On the Design, Characterization and Simulation of Hybrid Metal-Composite Interfaces“, Applied Composite Materials, DOI: 10.1007/s10443-016-9526-z
• [24] S. F. Koch, D. Barfuss, M. Bobbert, L. Groß, R. Grützner, M. Riemer, D. Stefaniak, Z. Wang, "Intrinsic Hybrid Composites for Lightweight Structures: New Process Chain Approaches", Advanced Materials Research, Vol. 1140, pp. 239-246, 2016, DOI:10.4028/www.scientific.net/AMR.1140.239
• [25] Z. Wang, M. Riemer, S. F. Koch, D. Barfuss, R. Grützner, F. Augenthaler, J. Schwennen, "Intrinsic Hybrid Composites for Lightweight Structures: Tooling Technologies", Advanced Materials Research, Vol. 1140, pp. 247-254, 2016, DOI:10.4028/www.scientific.net/AMR.1140.247
• [26] C. Zinn, M. Schaper, J. Serna, D. Meiners, Z. Wang, T. Tröster, F. Pottmeyer, K.-A. Weidenmann: Shear Edge Tests: A benchmark in investigating the influence of different surface pre-treatment methods on the shear stress of intrinsically manufactured metal-CFRP hybrids, Int. J. Automotive Composites, 2016 (accpeted)
• [27] Meiners, D., Serna, J., Schmidt, C., Wagner, M. F.-X., Lampke, T., Scharf, I., Sharafiev, S., Müller, M., Weidenmann, K. A., Pottmeyer, F., Herrmann, H. G., Schwarz, M., Summa, J., Schaper, M., Zinn, C.: Concepts for Interface Engineering and Characterization in Composite Hybrid Structures. Composite Structures, Ort. (submitted)
• [28] T. Tröster, C. Reuter, Z. Wang, C. Lauter, T. Marten, " Herstellung eines einen Faser-Kunststoff-Verbund aufweisenden Bauteils", Anmeldeaktenzeichen: 10 2016 120 864.7, 2016.

8. Eigenspannungen in intrinsischen Hybridverbunden, Ermittlung, Modifikation und Berücksichtigung in der Fertigung und der numerischen Schadensmodellierung

• [1] R. Prussak, D. Stefaniak, C. Hühne, M. Sinapius, Experimental Investigations on Residual Stresses during the Fabrication of intrinsic CFRP-Steel Laminates, In: Euro Hybrid Materials and Structures, Kaiserslautern, April 2016.
• [2] D. Stefaniak, R. Prussak, C. Hühne, Faser-Metall-Laminate – Ziele, Anreize und Herausforderungen bei der Verwendung als Strukturwerkstoff und in der Verbindungstechnik, In: Faszination Leichtbau 2016, Wolfsburg, Juni 2016.
• [3] D. Stefaniak, R. Prussak, L. Weiß, Specific challenges in the application of fiber-metal laminates, Lightweight Design, 5 /2017, pp. 24-30.
• [4] R. Prussak, D. Stefaniak, C. Hühne, M. Sinapius, Residual Stresses in Intrinsic UD-CFRP-Steel-Laminates - Experimental Determination, Identification of Sources, Effects and Modification Approaches; Materials Science Forum. 825-826 (2015), pp. 369-376.
• [5] R. Prussak, D. Stefaniak, C. Hühne, M. Sinapius, Evaluation of residual stress development in FRP-metal hybrids using fiber Bragg grating sensors; Production Engineering. 12 (2018), pp. 259-267.
• [6] D. Stefaniak, R. Prussak; Chances and challenges in the application of fiber metal laminates; Advanced Materials Letters. 10 (2019), pp. 91-97.
• [7] R. Prussak, D. Stefaniak, E. Kappel, C. Hühne, M. Sinapius, Smart cure cycles for fiber metal laminates using embedded fiber Bragg grating sensors; Composite Structures. 213 (2019), pp. 252-260.
• [8] E. Kappel, R. Prussak, J. Wiedemann, On a simultaneous use of fiber-Bragg-gratings and strain-gages to determine the stress-free temperature Tsf during GLARE manufacturing; Composite Structures.227(2019), pp. 269-279.
• [9] R. Hein, R. Prussak, J. Schmidt, Phenomenological Analysis of Thermo-Mechanical-Chemical Properties of GFRP during Curing by Means of Sensor Supported Process Simulation; Processes. 8(2020), pp, 192-202.
• [10] D. Stefaniak, Improving residual strength of unidirectionally reinforced plastic laminates by metal layering, Technische Universität Carola-Wilhelmina zu Braunschweig, 2017
• [11] S. F. Koch, D. Barfuss, M. Bobbert, L. Groß, R. Grützner, M. Riemer, D. Stefaniak, Z. Wang, "Intrinsic Hybrid Composites for Lightweight Structures: New Process Chain Approaches", Advanced Materials Research, Vol. 1140, pp. 239-246, 2016, DOI:10.4028/www.scientific.net/AMR.1140.239